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A Brief Discussion on the Classification of Reduction Motors
2020.09.14

A deceleration motor is a relatively precise mechanical device that combines a regular motor and a reducer. Its purpose is to reduce speed and increase torque.

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It has a wide variety of types, different models, and different types have different purposes. According to the transmission type of the reducer, it can be divided into gear reducer, worm gear reducer, and planetary gear reducer; According to the shape of gears, they can be divided into cylindrical gear reducers, bevel gear reducers, and helical gear reducers; According to the arrangement of the transmission, it can be divided into expansion type, diversion type, and coaxial type reducers.  

The following are commonly used classifications of reducers:

1. Cycloid pinwheel reducer: Cycloid pinwheel reducer is a novel transmission machinery that adopts the K-H-V low tooth difference transmission principle and cycloidal pinwheel meshing. It is widely used as a driving and reducing device in the fields of textile printing and dyeing, light industry and food, metallurgy and mining, petrochemicals, lifting and transportation, and engineering machinery. It has the characteristics of large reduction ratio, high transmission efficiency, small size, light weight, few faults, long service life, stable and reliable operation, low noise, easy disassembly and assembly, easy maintenance, simple structure, strong overload capacity, impact resistance, and small inertia moment.

2. Hard tooth surface cylindrical gear reducer: The hard tooth surface cylindrical gear reducer adopts hard tooth surface cylindrical gear and spiral bevel gear transmission, and adopts two integral module structure types, which are easy to install and remove. The hollow shaft suspension installation method and the anti torque fulcrum realize the reduction transmission. This product has a large transmission ratio, with a transmission ratio of 1/5841-1/658503 for three-stage transmission. In addition, multi-stage combinations can be used as needed; High transmission efficiency, due to the use of rolling meshing in the meshing parts, the primary transmission efficiency is generally 90% -95%; Compact structure, small size, light weight, and can reduce the volume by 2/1-2/3 compared to ordinary cylindrical gear reducers; Few faults and long lifespan. The main transmission meshing parts are manufactured by grinding bearing steel, resulting in excellent mechanical and wear resistance. Additionally, due to its rolling friction, it has fewer faults and a long lifespan; Smooth and reliable operation, due to the multi tooth meshing during the transmission process, it runs smoothly and reliably with low noise; Easy to disassemble and repair; Strong overload capacity, impact resistance, low inertia moment, suitable for frequent starting and forward and reverse rotation.

3. Planetary gear reducer: The advantages of planetary gear reducer are compact structure, small return clearance, high precision, long service life, and high rated output torque, but the price is relatively high.

4. Worm gear reducer: The main feature of worm gear reducer is its reverse self-locking function, which can have a large reduction ratio. The input shaft and output shaft are not on the same axis or plane. But generally, the volume is large, the transmission efficiency is not high, and the accuracy is not high.

5. Helical gear reducer: The helical gear reducer motor uses helical gear transmission internally, which has the characteristics of low noise up to 50 decibels, high transmission efficiency up to 95%, and long service life up to 20000 hours without maintenance. The products sold in the market are mostly Taiwanese brands or those produced with technology introduced from Taiwan. Shanghai Zhibao Motor Manufacturing Co., Ltd. is a manufacturing enterprise specializing in the research and development, as well as the manufacturing of helical gear reducers in Taiwan. Our company selects high-quality deceleration motor components from Taiwan and strictly produces them according to Taiwanese technical standards. Our products are widely used in agricultural equipment, automation equipment, and new energy fields with excellent quality.

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